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Milling

Milling

TEN fab performs milling operations of any complexity, both prototypes and small series, and serial products.

The machine park includes 3- and 5-axis machining centers with the possibility of high-speed milling. All equipment is equipped with instrument / part measuring systems during machining with automatic updating of correction parameters, which allows obtaining stable dimensional parameters of products. Part of the 3-axis machining centers is equipped with systems of 4- and 5-controlled coordinate axes, which extends their capabilities

5-axis CNC milling processing

5-axis milling allows the production of complex parts with a curved surface profile, such as impeller pumps, compressor rotors with minimal use of additional devices and reset operations. This allows you to eliminate errors in the basing, and the cycles of the measurement of the part and tool during the processing give guarantees of high accuracy and repeatability of the dimensional parameters. Multi-axis processing allows to reduce the time costs for the production of the product, which makes the processing process cost-effective.

Milling machining center DOOSAN VC630/5AX

XYZ: 650х765х520
Spindle: 12000 turn/min / 18,5 kW
Rotary table: D630
Table slope: +30° -120°
Positioning Accuracy: 0,005 mm 
Rotation Accuracy: 0,001mm
Maximum weight of the workpiece: 500 kg

Milling machining center BUMOTEC S-191-V

XYZ: 400х200х410
Spindle: 30000 turn/min/5 kW
Positioning Accuracy: 0,002 mm

Turning and milling machining center BUMOTEC S-191-R

XYZ:  410x200x400
Turning Spindle: 5500 turn/min, 22 kW
Milling Spindle: 30000 turn/min, 13kW
Rotation of the milling spindle: +115° -25°
Positioning Accuracy: 0,002 mm

3-4 coordinate milling with CNC

TEN fab produces milling at 3- and 4-axis machining centers with high precision and productivity. The presence of additional rotary axes extends the processing capabilities and reduces the number of reset operations, reducing the time spent on manufacturing products.

Milling machining center PILOT MVC-1020

XYZ: 1020х550х520
Table: 1200x550
Rotary Table: D200
Spindle: 10 000 turn/min/15 kW
Workpiece weight : <800 kg

Milling machining center PILOT MVC-550

XYZ: 550x410x460
Table: 650x410
Spindle: 10000 turn/min 7,5 kW
Workpiece weight: <250 kg

Milling machining center DOOSAN DNM 5700

XYZ: 1050x570x510
Spindle: 12000 turn/min 18.5 kW
Table: 1300x570
Rotary table 4 axis: D250
Workpiece weight: < 1000 kg

Milling machining center Mitsubishi M-V5Cn-L

XYZ: 1000х510х450
Spindle: 12000 turn/min/18.5 kW
Table: 1000х510
Workpiece weight: < 600 kg

Vertical horizontal milling machining center TA CHEN TC-MCV 2100H

XYZ: 2100x820x700
Table: 2300x820
Rotary table: D800
Vertical spindle: 12000 turn/min/15 kW
Horizontal spindle: 2000 turn/min/7,5 kW
Workpiece weight: < 3000 kg

Milling universal machining

The main advantage of milling on universal machines is the speed of manufacturing of single products and prototypes, including those with complex geometry, which do not require very high accuracy of dimensional parameters. A large set of tools, rigging and design features of machines allow us to manufacture a wide range of product types.

Universal milling machine TA CHEN TC-2GA

XYZ: 1000x320x450
Vertical spindle: 3600 turn/min/2.2 kW
Spindle tilt: 45˚
Table: 1300x3250

Wide range of cutting tools in stock

TEN FAB supports a wide range of cutting tools for milling, turning and milling and turning machining centers in stock, which allows us to reduce the time of production of orders for our customers

Coolant through tool

The use of high-tech cutting tools with the ability to coolant under pressure up to 100 atm. allows you to significantly increase the processing speed of products, reducing the time spent on production.

Zero-based system

The system of securing the workpieces, equipped with points of fast zero-based, reduces the changeover time of machining centers and reduces the time spent on the production of products

Measuring system for cutting tools

The external measurement system of the cutting tool allows fast retooling of machining centers and reduces the time spent on manufacturing products

High performance CAD-CAM software

High-performance integrated CAD-CAM software allows you to quickly develop technologies for the production of products with complex geometry and reduces the time spent on the production of prototypes and small series

Precision geometry control

The control of geometrical parameters of high-precision products is carried out on a CMM with an accuracy of 0.002 mm with a 5-axis high-performance RENISHAW REVO 2 head

Tool measurement system and parts

All machining centers are equipped with RENISHAW systems for measuring tools and parts during processing with automatic updating of correction parameters, which ensures stable dimensional parameters of products